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August 03, 2005

戦艦大和誕生(上)

senkanyamato_t
 【今週の一冊】
 ●『戦艦大和誕生(上)』
 西島技術大佐の未公開記録

  著:前間 孝則(講談社)
   1999.12 / ¥987

-----------------------------------
 ◆ 燃える一言 ◆
 『よく人は大和が大きいことで、世界一だったと誇りがちだが、
     私は、たった6万2千トンだったこと、つまり小さいこと、
                     すなわち軽いことを誇りたい。
   物をつくるのに、少しでも軽く、小さく、そして安くつくる。
                       これが技術の本領である』
-----------------------------------
 戦後60年を迎え、かつての大戦を振り返る機会が、特にこの8月は多いこ
 とでしょう。
 
 『燃える100冊』でも、ものづくりという観点から、太平洋戦争の象徴ともい
 える「戦艦大和」を2週に渡って取り上げます。
 
 本書は、大和を建造した現場責任者である、西島技術大佐にスポットを当て、
 あの巨大戦艦がいかにして作られたかを、克明に描き出しています。
 
 
 「大和」といえば、世界最大の46cm主砲や特殊鋼で厚さ410mmもの装甲、そし
 て世界に類を見ない7万トン級の巨大戦艦であることが強調され、それらの
 特殊な軍事技術ばかりが注目されます。
 
 しかし、真に注目すべきは、冒頭の言のように、むしろ大和はその性能に比
 して「小さい」ことであり、それだけ中身が「ぎっしり」詰まっていたとい
 うことです。
 
 前例の全くない、その複雑な大工事を、いかに予定通り竣工させるか。
 
 加えて西島氏を悩ませたのは、巨大な船躯や主砲を作る技術的課題よりも、
 工事を予算内に収めることでした。
 
 
 軍艦建造は、「親方日の丸」でどんぶり勘定的に進められる官製プロジェク
 トの最たるものでしたが、戦時下での納期遅れや国費の浪費は許されざるこ
 とです。
 
 かくして、「最小の工事費で、納期を確保する」ために、これまでのように
 経験や勘に頼るのではなく、各種の実績データをきめ細かく取り、予算や工
 数を管理する、独自の生産管理方式を導入したのです。
 
 
 その一つは、部品や材料の制式化(標準化)です。
 
 大量生産の消費財とは異なり、まさに一品物で作るのが「常識」とされてい
 た造船材料を、「必要な時期に必要量を準備しなければ船は予定通り建造で
 きない」と断じ、「最少の在庫量でこれを実施せねばならない」と舵を切っ
 たのです。
 
 
 また、工数の管理に、「西島カーブ」と呼ばれるチャートを導入します。
 
 仕事量を示す指標として、材料の重量やリベットの本数を選び、これを横軸
 とし、縦軸に工数をプロットします。
 
 この曲線と、事前に見積もった総工数とゼロ地点を結んだ直線とのズレが、
 作業の遅れであり、何か問題が生じていることを示します。
 
 それまでは、最後に人手をかけてつじつま合わせをしていたムダ・ムラを、
 リアルタイムに監視することで、造船の世界では不可能と考えられていた「
 能率」の考え方を持ち込んだのです。
 
 
 これらの生産管理、生産システムは、戦後トヨタ生産方式に代表される、日
 本の生産方式の源流となったことは明らかです。
 
 3万枚に及ぶ図面から、前代未聞の巨大戦艦は、こうして着々と建造されて
 いき、いよいよ進水を迎えます・・(つづく)
 ----------------------------------
 ◇ カンドコロ! ◇
 
 建造が順調に進んでくると、西島は残工事(やり忘れ)のチェックを毎日く
 どいほど念入りに行った。
 
 もっとも多いのは鋲の打ち忘れだ。
 
 鋲を打つべき場所に、ボルトが仮締めされただけの状態で工事が進んでいた
 り、鋲打ち後に隙間をふさぐコーキングが不十分なために、鋼板との間に隙
 間やズレが生じる。
 
 鋲打ちされた鋼板の接合力は、鋲そのものよりも密着した2枚重ねの鋼板板
 の摩擦力に負うところが大きいため、わずかな隙間で摩擦力が低下し、鋼板
 のズレや破断が起きる。
 
 そこから海水が浸透し、錆が生じて、やがて大きな浸水に発展する恐れもあ
 るのだ。
 
 一方、「大和」で使われた鋲は直径40mmもあり、一度頭を叩いて打ち込まれ
 ると、さらに硬くなっている。
 
 不具合が見つかった鋲を、孔から抜き取って直すのは、やりにくければ1本
 に1日かかることすらあった。
 
 たとえ検査のために人と時間をかけようとも、残工事によって生じる混乱や
 時間のロスに比べれば、はるかに少ない、というのが西島の考えだった。

───────────────────────────────────
 ◆ 熱い行動 ◆
 「○○だから安くできない」「△△だから間に合わない」は本当か?
 断じて行えば、道は開ける。
 
 「これまでも大丈夫だった」と限界設計を続けると、必ず破綻する。
 ニーズに流されず、明確に設計限界を見極めねばならない。
-----------------------------------
 ◆ 燃えるゲージ ◆ | 炎 | 炎 | 炎 | (炎3つが満点)
-----------------------------------
 ◎ 目 次 ◎
 序章 海軍造船に西島あり
 第1章 海軍造船大尉西島亮二の誕生
 第2章 科学的生産管理法への第一歩
 第3章 次々と新技術を導入
 第4章 相次ぐ大惨事
 第5章 戦艦「大和」建造計画
 第6章 建造準備は着々と
 第7章 前代未聞の複雑な巨大戦艦

|

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Comments

 ヤマトの特殊鋼は出雲安来のものをつかったんだとか海軍にいた死んだ爺さんからきかされたことがあります。
 とても優秀だったため、戦時中には陸軍と海軍が取り合いをして大変だったそうです。

Posted by: 大和島根 | March 22, 2008 at 08:46 PM

 そういえば、昨年の素形材技術賞の経済産業大臣賞に安来の日立金属の方々が特殊鋼関連で輝いていましたね。島根県で初の出来事ですね。やはり、出雲は鉄の古里だという思いがしました。

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