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August 04, 2006

超クルマはかくして作られる

Chokurumahakakushite
 【今週の一冊】
 ●『超 クルマはかくして作られる』

  著:福野 礼一郎 (二玄社)
  2003.01 / \2,310

----ものづくりを応援!技術士やまさんの「えんぢに屋本舗」-----

 ◆ 燃える一言 ◆

 『私は職人の一品作りよりも大量生産の方が何千倍も偉大だと思う。
 
   ロールス・ロイスやフェラーリを作るよりヴィッツやフィットを
             作る方が何千倍も難しく厳しい仕事だと思う。
 
     100万円の1L車だったとしても、現代のクルマはまさしく
           設計と生産の技術の英知の結晶だという事実である』

-----------------------------------

 ついに到達した「100冊目」。
 
 取り出したるは、本メルマガの発刊前から、必ず紹介すると決めていたこの
 一冊。
 
 すでに紹介した「クルマはかくして作られる」の続編であり、
 その名の通り、自動車部品の製造工程が、豊富な写真と詳細な解説、そし
 て福野氏の熱いレポートで綴られています。
 
 
 前作がシートやガラス、塗料などの、いわば「外堀」を攻めたのに対し、本
 作はいよいよ「本丸」へと攻め上がります。
 
 ボディから始まり、ブレーキ、タイア、ばねなどの足回り、トランスミッシ
 ョン、スパークプラグ、インジェクションと駆け上がり、エンジンの天守閣
 まで暴れこみます。
 
 その過程に現れるあらゆる部品が、それぞれにドラマと哲学を語るため、い
 きおいキャプションも写植級が下がり(文字が小さくなり)、情報量は膨大
 です。
 
 
 毎日乗っている「クルマ」について、私たちは何を知っているのでしょう?
 
  エンブレムの「樹脂」は、どうして「めっき」できるのか?
  
  ハロゲンランプの5気圧のガスは、どうやって封じ込めるのか?
  
  タイアは、なぜ「11種類」ものゴムを組み合わせて作るのか?
  
  クルマが「へたる」のは、「ばね」や「ダンパー」がへたるから?
  
  ベアリングの玉は、どうやって作る?
  
  モータの銅線は、どうやって巻く?
  
  エンジンのクランクシャフトは、どうして焼きつかない?
  
 ・・いずれも、100%、種も仕掛けも「ある」のです。
 
 それは、材料と化学と物理に支配された自然現象を、バカ正直に追求し、そ
 れを「学問」ではなく「商売」にできるまで、寄り添い、なだめすかし、手
 なずけた「技術者」たちの「知恵と魂」の結晶です。
 
 
 これまで多くの書籍を読み、紹介してきましたが、そこには必ず「現場」で
 ものづくりに情熱を注ぐ「エンジニア」がありました。
 
 本書にも、多くの無名の技術者、作業者たちが登場しますが、主役は彼らで
 はなく、現場で姿を変えていく「もの」です。
 
 しかし、「もの」に命を吹き込む「エンジニア」の熱き思いは、福野氏を通
 して語られるプロセスの難しさや、エンジニアのコメント、そして何より、
 薄汚れながらも懸命に働く機械の写真から、強烈に伝わってきます。
 
 泥臭く、リアルな現場の姿こそが、ニッポンのエンジニアを熱く、元気にさ
 せる最大の原動力であることを、今、改めて感じています。

-----------------------------------
 ◇ カンドコロ! ◇
 
 「エンジンを運ぶために生まれてたようなクルマ」
 
 自動車マニアにとって、V12エンジンのように、バランスが取れて馬力が出る
 エンジンを極めたクルマこそが、理想のように思える。
 
 しかし、現実のクルマ作りでは、それは冗談以外の何者でもない。
 
 それに変わって、「最適化設計」「トータルバランス重視」という、何とも
 味気ない、月並みな言葉に支配されている。
 
 
 だが、本当に現代のクルマは「月並みで平凡」だろうか。
 
 マッチ棒の先ほどのスペースに7つの部品を詰め込んだタイアバルブ。
 
 解析とシェーディングで配光制御を突き詰めるヘッドランプの反射鏡作り。
 
 100分の1ミリ、1000分の1ミリの公差を追求するピストンやインジェクタ
 の加工技術。
 
 それらは月並みどころか、繊細で緻密で神経質で徹底的で、思慮も配慮も研
 究も、底知れぬほど奥深い、死ぬほどエキセントリックな世界だ。

───────────────────────────────────
 ◆ 熱い行動 ◆
 「現場」に宝はある。
 我ら技術者が相手にすべきは、現場の現物であること、ユメ忘れるな。
 
 チャンピオン品を作ることと、量産技術は違う。
 量産可能なチャンピオン技術をつくるのだ。
-----------------------------------
 ◆ 燃えるゲージ ◆ | 炎 | 炎 | 炎 | (炎3つが満点)
-----------------------------------
 手作りボディ工場/めっき工場/照明機器工場/ブレーキ工場/タイア工場
 /ばね工場/ダンパー工場/ベアリング工場/燃料タンク工場/
 鉛蓄電池工場/ニッケル水素電池工場/AT工場/MT工場/排気管工場/
 モーター工場/エンジンメタル工場/スパークプラグ工場/
 インジェクタ工場/ウォーターポンプ工場/ピストン工場/エンジン工場/
 リサイクル工場
-----------------------------------
 ◆ 関連ページ ◆
 ・著者 福野 礼一郎
 ・出版社 二玄社
 ・アマゾン 『超 クルマはかくして作られる』
 
----ものづくりを応援!技術士やまさんの「えんぢに屋本舗」-----

|

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